Living out of the Nomad




















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Transfer Case Shifter Replacement

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When I first tested this Monty it shifted into 4 and 4l without any issues, even the rear locker kicked in just fine. After purchase I took it out to wheel more aggressively to baseline its suspension and it wouldn't shift into low range and that's when after a bit of research I learned of this drivetrain's Achilles' heel. In the image of my shifter above, surrounding the lever that engages the transfer case forks is a brown plastic articulating ball or at least what's left of it. While this particular plastic outlived Mitsubishi's warranty, it went to pieces later in many a Montero/Pajero/Shogun. The fix is not a new aftermarket part - none exists that I could find - but to score a junkyard find of a previous iteration found in earlier vehicles that have a white plastic ball instead of brown. I swapped mine the other day after sourcing a white-balled shifter from a local Montero enthusiast who picks them up from local pick-a-part yards. The job is pretty...
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Interior Mods Part One

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Most of the build hours so far have been dedicated to the interior, not a bad mid-winter project to do, especially without a garage. Many of the existing interior issues have been solved, from replacing instrumentation cluster lamps to installing LEDs in all the interior lighting fixtures, making a remarkable difference. Still to solve is a wiring work-around on the driver power seat - its only functions are seat tilt forward and seat height adjustments. The gremlin is in the switch so I'll trace the 12V power routing to the appropriate motors and add toggle switches to by-pass the factory switch. UPDATE: I've disassembled the switch and thoroughly cleaned all the inner switch contacts with electrical cleaner solvent and the switch works fine now.  If you follow us on Cornering Consciousness you know that we journey with two Goldens, Ginger and Maryann. Other than these two, we're empty nesters, so as we've done in the Gen3 and the H3 , the middle seat has been...
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Platform and Drawer System

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If you've been reading along on this build you know that there was a dog deck and a folding utility shelf installed, neither of which worked as well as I would have liked. Add to that one of the reasons I went with this 2.5 is its room to create a sleeping platform, and I decided to do a do-over, making this Interior Modification, Part 2, combining a platform with a drawer system.  I studied a number of DYI systems on Expo and other build threads, making decisions on materials and dimensions, but keeping all this driven by our overland history of what has worked and what we wish we had. The driving need here for us was to have the ability to pull over, level out, roll out pads and bags and go to sleep.  We've done the RTT route and have a Kodiak ground tent, both with pros and cons. Being able to sleep in the Monty seems to be the best compromise for us; easy set-up and access, great weather protection and climate control, off the ground away...
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